FUJIXK04032 M3 II Double Track Control Card
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FUJI XK04032 M3 II Double Track Control Card – Product Description
Overview
The FUJI XK04032 is a Double Track Control Card specifically designed for the FUJI NXT M3 II module. It manages the motion control and synchronization of dual conveyor tracks used for simultaneous PCB transport. This card enables independent or synchronized operation of the left and right tracks, ensuring high-speed, high-efficiency SMT production.
Key Features
Controls conveyor motors for dual-track movement
Supports automatic rail width adjustment via motor control
Interfaces with sensors, limit switches, and photoelectric detectors
Allows independent or synchronized dual-track operation
Communicates with the main control system via internal system bus
Provides real-time monitoring and diagnostic feedback for rail status
Application
Designed for FUJI NXT M3 II modules equipped with dual-rail (double track) transport systems
Ideal for parallel PCB processing or multi-task SMT operations
Technical Specifications (Typical)
| Parameter | Specification |
| Control Method | Digital I/O + Motor driver outputs |
| Input Interfaces | Sensors, limit switches, proximity sensors |
| Output Interfaces | Stepper/servo motors, actuators |
| Voltage | DC 24V (standard industrial control voltage) |
| Mounting Method | Plug-in card (modular board slot) |
| Communication | Internal bus communication with main controller |
Product Benefits
Enables high-speed, flexible dual-rail operations
Modular design for easy replacement and maintenance
Supports automatic rail alignment and calibration
Improves overall throughput in high-mix SMT environments
Fully compatible with FUJI's control ecosystem
Related Accessories
| Component Name | Example Part Number | Function |
| Motor Driver Board | XK04120 | Drives rail movement or rail-width motor |
| Limit Sensor Unit | XM01918 | Detects track position endpoints |
| Signal Cable Harness | XH01230 / XH01380 | Connects card to motors/sensors |
| M3 II Main Controller PCB | XK04200 | Coordinates with the double-track card |
Related Accessories – FUJI XK04032 Double Track Control Card
| Component Name | Example Part Number | Description |
| Double Track Control Card | XK04032 | Main control board for dual-track conveyor operation in M3 II module |
| Motor Driver Board | XK04120 | Drives conveyor motors or rail-width adjustment motors |
| Conveyor Motor | XM01780 / XM01802 | Motor for driving left/right conveyor belt motion |
| Rail Width Adjustment Motor | XM01924 / XM02015 | Motor to automatically adjust the track spacing between rails |
| Limit Sensor / Switch | XM01918 / XM02045 | Detects travel endpoints and rail positions |
| Photoelectric Sensor | XM02100 / XM02230 | Detects PCBs on conveyor for start/stop control |
| Signal Cable Harness | XH01230 / XH01380 | Connects control card to motors and sensors |
| I/O Connector Board | XK04210 | Interface board for consolidating sensor signals |
| Main Controller PCB | XK04200 | Central controller that communicates with the double-track card |
| Power Supply Unit | XK04350 / XK04690 | Supplies 24V DC power to control and driver boards |
Optional Accessories
| Item | Description |
| Diagnostic LED Panel | Displays signal status and troubleshooting indicators |
| Rail Encoder Unit (if applicable) | Provides position feedback for automated track adjustments |
| Protective Cover or Shielding | Prevents dust or debris from affecting the control board and connectors |
FUJI XK04032 – Related Part Numbers
| Component | Part Number | Description |
| Double Track Control Card | XK04032 | Main controller for dual-track conveyor in M3 II module |
| Motor Driver Board | XK04120 | Drives conveyor belt or rail adjustment motors |
| Conveyor Motor (Left/Right Track) | XM01780 / XM01802 | Motors responsible for driving each side of the conveyor |
| Rail Width Adjustment Motor | XM01924 / XM02015 | Motor used to automatically change rail spacing |
| Limit Sensor Switch | XM01918 / XM02045 | Detects endpoints of track travel |
| Photoelectric PCB Sensor | XM02100 / XM02230 | Detects presence/position of PCB on the conveyor |
| Signal Cable Harness | XH01230 / XH01380 | Wiring harness for signal/power connections |
| I/O Interface Board | XK04210 | Interface board for routing I/O signals from sensors/motors |
| Main Controller PCB (M3 II Control) | XK04200 | Coordinates logic and motion control with track system |
| Power Supply Unit | XK04350 / XK04690 | Provides 24V power to the card and connected devices |
| Fused Protection Board (Optional) | XM01501 | Protects circuitry from overcurrent or short circuits |
These part numbers are commonly found within the M3 II dual-track control system and are compatible with the XK04032 board.
FAQ Guide – FUJI XK04032 M3 II Double Track Control Card
General Information
Q1: What is the FUJI XK04032 used for?
A: The XK04032 is a control board used in FUJI NXT M3 II modules to manage dual-track (double-lane) conveyor systems. It allows for synchronized or independent control of the left and right conveyor tracks, ensuring smooth PCB transport and automatic rail width adjustments.
Q2: What are dual tracks in this context?
A: Dual tracks refer to the two-lane PCB transport system that allows the machine to process two PCBs simultaneously or alternately, enhancing throughput. This card enables coordinated control of both tracks.
Functionality
Q3: What does the XK04032 card control?
A:
Conveyor motor motion (start/stop, direction)
Rail width adjustment motors
Sensors and limit switches for track positions
Track synchronization logic
Signal communication with the main control system
Q4: Can the left and right tracks operate independently?
A: Yes. The XK04032 supports independent and synchronized operation modes, depending on the configuration and the production mode selected in the machine’s software.
Installation & Maintenance
Q5: Is this card hot-swappable?
A: No. Always power down the system before replacing or removing the control card to avoid damage and ensure safety.
Q6: Where is this card installed?
A: It is installed inside the M3 II module control cabinet, typically in a designated PCB slot near the main controller.
Q7: What should I check before replacing the card?
A:
Confirm that power is off
Label and note cable connections
Verify the part number and firmware compatibility
Check related components (sensors, motors, harnesses) for faults
Troubleshooting
| Issue | Possible Cause | Recommended Action |
| One track doesn’t move | Motor driver failure or wiring issue | Check related motor and driver board |
| Rail width not adjusting | Adjustment motor or sensor issue | Inspect XM01924 motor and limit sensors |
| Alarm: "Double Track Error" | Sync failure or sensor misalignment | Recalibrate tracks and check photo sensors |
| No response from both tracks | Control card failure or power loss | Verify XK04032 is powered and seated properly |
Related Parts
| Component | Part Number | Function |
| Double Track Control Card | XK04032 | Main dual-track conveyor control board |
| Conveyor Motor | XM01780 / XM01802 | Drives track movement |
| Width Adjustment Motor | XM01924 / XM02015 | Adjusts rail spacing |
| Limit Sensor | XM01918 / XM02045 | Detects track endpoints |
| Cable Harness | XH01230 / XH01380 | Connects board to motors/sensors |
| Power Supply Board | XK04350 / XK04690 | Provides 24V power to control system |
Best Practices
Always use original FUJI parts
Clean track sensors regularly
Recalibrate track spacing if PCBs are misaligned
Document any hardware changes or firmware updates
Include the XK04032 in periodic system diagnostics
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