Docking station Dual Track PCB Conveyor
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Product Introduction – Docking Station Dual Track PCB Conveyor
The Docking Station Dual Track PCB Conveyor is a high-efficiency inline SMT transport module designed to buffer, transfer, or interface PCBs between upstream and downstream equipment. Featuring a dual-track system, this conveyor allows two independent PCB lanes to operate simultaneously, optimizing throughput for dual-lane SMT production lines.
Key Features
Dual-lane (dual-track) design: Allows simultaneous transfer of two PCBs, doubling productivity in dual-lane lines.
Precise edge-clamp conveyor rails: Adjustable width to fit a wide range of board sizes.
SMEMA-compatible: Easily integrates with upstream/downstream machines.
Built-in docking buffer: Holds PCBs temporarily if the next machine is busy.
Modular aluminum frame: Sturdy, anti-static, and easy to maintain.
User-friendly control: Touch screen or button-panel interface with LED indicators.
Optional modes: Pass-through, stop, accumulation, or bypass available depending on line configuration.
Technical Specifications
| Item | Specification |
| Model | DS-DT600 (example) |
| Conveyor Type | Dual-track edge-clamp conveyor |
| PCB Size | 50 × 50 mm – 460 × 250 mm per track |
| Conveyor Width Adjustment | Manual or motorized (optional) |
| Conveyor Speed | 0–1000 mm/min adjustable |
| Conveyor Height | 900 ± 20 mm |
| Transport Direction | Left to right / right to left (customizable) |
| Power Supply | AC 220V, 50/60Hz |
| Control System | PLC + Touchscreen / Button Panel |
| Air Supply | 4–6 kg/cm² (if pneumatic stop included) |
| Frame Material | ESD aluminum profile |
Optional Features
Pass-through or accumulation mode
Sensor-controlled start/stop
Light tower or buzzer for alarm indication
Barcode scanner mount
Motorized width adjustment
Buffering timer / bypass mode
Applications
SMT line balancing and buffering
Dual-lane SMT production line support
Docking between pick-and-place machines, reflow ovens, and AOI
Related Accessories – Docking Station Dual Track PCB Conveyor
1. Mechanical Accessories
| Accessory | Description |
| Dual-track guide rails | ESD-safe aluminum or steel rails for each lane (adjustable width) |
| Track width adjustment handle | For manual rail spacing changes (or motorized screw drive option) |
| Conveyor belts/chains | ESD-safe timing belt or flat belt for board transport |
| Edge support rollers | Prevents PCB sag during long transfers |
| Anti-static worktable pads | Mounted on frame ends for operator safety and protection |
| Height-adjustable feet | For leveling conveyor height to match upstream/downstream equipment |
2. Electrical Components
| Accessory | Description |
| Photoelectric sensors | Detect PCBs at entry, middle, or exit points (per track) |
| Limit switches | Detect rail or guard position changes |
| Touchscreen panel or buttons | Human-machine interface (HMI) for conveyor control |
| LED signal tower | Red/Yellow/Green stack light for status indication |
| Power switch and control board | Powers the motor/sensors and manages logic |
| SMEMA communication cables | Enables inline control with other SMT machines (both tracks) |
3. Control & Logic Components
| Accessory | Description |
| PLC Controller | Controls timing, sensors, buffering, and modes for each track |
| Speed controller (VFD) | Controls conveyor motor speed independently for each lane |
| Motor driver board | For stepper/servo motor operation (if motorized width adjustment is used) |
4. Optional Pneumatic Components
| Accessory | Description |
| Stopper cylinders | Temporarily hold PCBs during buffering or waiting stage |
| Solenoid valve | Controls air flow to pneumatic stoppers |
| Air filter regulator (FRL) | Ensures clean, dry air for pneumatic parts |
| PU air tubing | Anti-static air hose for air system routing |
5. Maintenance & Upgrade Options
| Accessory | Description |
| Lubrication oil | For drive gears or rail systems (VG32 or equivalent) |
| Cleaning tools | ESD-safe brush, wipes, compressed air |
| Replacement belts | Spare flat or timing belts for either track |
| Spare sensor set | Backup emitter/receiver for optical detection |
| Barcode scanner mount | Frame attachment for code scanning/traceability |
| Light curtain (optional) | Operator protection for open access areas |
Related Part Numbers – Docking Station Dual Track PCB Conveyor
1. Mechanical Components
| Part Name | Part Name |
| Dual-Track Guide Rail (Left) | ESD aluminum rail, 300 mm length |
| Dual-Track Guide Rail (Right) | Matching right-side guide |
| Width Adjustment Lead Screw Set | Manual adjustment set for both lanes |
| Conveyor Belt (ESD) | 6 mm wide ESD-safe timing belt |
| Edge Support Roller | Ø20 mm roller for long board stability |
| Adjustable Machine Foot | M12 thread, 80 mm height, anti-vibration |
2. Electrical Components
| Part Name | Description |
| Photoelectric Sensor (Entry) | Entry/exit PCB detection |
| Photoelectric Sensor (Mid Track) | Mid-conveyor sensor, diffuse type |
| Signal Tower Light (3-color) | Red/Green/Yellow, 220V, with buzzer |
| Touch Button Panel | Dual-track operation panel |
| Power Switch (Main) | Rocker type with fuse protection |
| SMEMA Cable (10-pin, dual-lane) | Communication cable for dual-track SMT lines |
3. Control & Logic Parts
| Part Name | Description |
| PLC Controller (Mitsubishi) | Controls dual-lane logic |
| Touchscreen HMI (Weinview) | 7-inch screen for dual-lane control |
| Inverter / Speed Controller | Speed control for conveyor motor |
| Motor (Conveyor Drive) | 60W 24V DC motor for edge-clamp conveyor |
4. Pneumatic Accessories (if included)
| Part Name | Description |
| Stopper Cylinder (x2) | Compact air cylinder, Ø25 mm bore |
| Solenoid Valve (Dual 5/2) | AIRTAC 5/2-way valve, dual-channel |
| FRL Unit (Air Prep) | Filter-Regulator-Lubricator combo |
| PU Air Tubing (6 mm, black) | 6 mm ESD-safe air tubing |
5. Optional / Maintenance Parts
| Part Name | Description |
| Lubrication Oil | For drive shaft and linear guide rails |
| Spare Sensor Kit (2-in-1) | Entry + exit sensor replacement set |
| Replacement Timing Belt | 6 mm dual-track timing belt (spare) |
| Barcode Scanner Mount Bracket | For dual-lane scanner setup |
| Safety Light Curtain (optional) | 400 mm width, ESD-safe, dual-lane compatible |
FAQ Guide – Docking Station Dual Track PCB Conveyor
1. What is a Dual Track Docking Station PCB Conveyor?
It is an inline SMT conveyor system designed with two independent tracks to transfer, buffer, or dock PCBs between machines such as screen printers, mounters, AOIs, or ovens in dual-lane production lines.
2. What are the benefits of the dual-track design?
Doubles throughput in a compact footprint
Supports parallel production of different or identical PCBs
Reduces line waiting time by independently managing left/right tracks
Ideal for LED, TV mainboard, and high-mix SMT lines
3. What functions does the docking station provide?
Transfers PCBs from one machine to another
Buffers PCBs if the next station is busy
Matches timing between machines
Optional bypass, pass-through, or accumulation modes
4. What PCB sizes are supported?
Typical range: 50 × 50 mm to 460 × 250 mm per track
Conveyor width is manually or motor-adjustable
Custom sizes available upon request
5. What is the conveyor height and direction?
Standard height: 900 ± 20 mm
Transport direction: Left to right or right to left (customizable)
6. Is SMEMA communication supported?
Yes. The conveyor is fully SMEMA-compatible for both lanes, allowing seamless communication with upstream/downstream SMT equipment.
7. What types of control are available?
Touchscreen HMI or button control panel
PLC-based automation for reliable performance
Supports sensor-based auto start/stop and lane-specific control
8. Are pneumatic stoppers included?
Pneumatic stoppers are optional, but commonly included to control board position and buffering. Requires 4–6 kg/cm² air pressure if used.
9. What are common spare or optional parts?
Conveyor belts (ESD-safe timing belts)
Photoelectric sensors (Omron E3Z/E3F series)
Push cylinders (for stopper function)
Signal tower lights
Barcode scanner brackets
SMEMA cables
10. What maintenance is required?
Daily: Clean belts and check sensors
Weekly: Inspect rail width mechanism and motor drive
Monthly: Lubricate rails and inspect wiring/pneumatics
Replace worn belts or sensors as needed
11. Can it be customized?
Yes! We offer customizations such as:
Conveyor width or height
Additional sensors
Motorized width adjustment
Multi-mode logic (pass-through, accumulate, reject bypass)
Barcode scanner integration
MES-ready interfaces
12. What is the delivery lead time?
Standard configurations: 3–5 working days
Customized models: 7–10 working days
We support urgent delivery with in-stock parts
We can do for you:
1. We provide fulL SMT solution for you
2. We provide core technology with our equipments
3. We provide the most professional tech service
4. We have wealthy experience on SMT factory setup
5. We can solve any question about SMT
Contact:
CNSMT Electronics Equipment Co,.LTD
Email: info@smtlinemachine.com
www.smtlinemachine.com
Mb/whatsapp/wechat:+8613537875415
SKYPE:smtdwx
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